Support
Full‑Line High‑Output Production Capacity
Full production lines under one roof: 16 injection molding machines, professional pickleball bonding machines, a complete carbon-fiber hot-press molding system, wet sanding workbench, UV printer, screen printer and UV flatbed printer — staffed by 51 skilled workshop employees.With a monthly output of 300,000 pickleball rackets (about 10,000+ per day), VIRKOO delivers stable capacity for large orders and dependable lead times.
Machinery and equipment
0
+
Monthly production capacity
0
K
personnel
0
+
Mature technologies
we run in-house every day
- Materials & layup: carbon-fiber and fiberglass layup, prepreg, hybrid composites, core assembly
- Molding & forming: cold pressing, hot-press one-piece molding, thermoforming, compression molding, foam core forming
- CNC & precision machining: CNC cutting, edge trimming, drilling, hole-pattern and handle machining
- Surface treatment: sandblasting, sanding, polishing, matte/gloss finish, 3D texture, protective coating
- Printing & branding: screen printing, UV printing, heat/water transfer, decals, laser engraving, custom logos
- Assembly & finishing: edge guards, handle & grip, edge finishing, protective film, final assembly
- Quality control: weight, dimension, balance, surface, structure and final shipping inspection
- Certifications: NSCC product certification for carbon-fiber pickleball paddles (T/NTR 1005-2024) and ISO9001:2015 quality management system
UV flatbed printer
Wet sanding and dust removal workbench
Cold press unit
Cold pressing/laminating equipment
Injection Molding Workshop
Injection Molding Workshop
Assembly line
OUR Manufacturing
Equipment
- 16 high-precision injection molding machines — handles, end caps, guards and plastic parts for high-volume OEM
- Professional pickleball bonding machines (×2) and a full carbon-fiber hot-press molding line (multi-layer hot press + chiller + hydraulic station + custom molds)
- Wet sanding & dust-removal workbench for trimming, deburring and polishing carbon-fiber blanks — cleaner, safer, compliant
- Industrial UV digital printer (direct print on carbon/fiberglass surfaces, full-color gradients, photo-quality)
- Flat screen printing machine and UV flatbed printer for LOGO and complex pattern customization
